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Biomed Black Resin - FormLabs

Ref.: RS-RPS-BMBL-01

955.00 €

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Approximate delivery date: Thursday 9 January - Tuesday 14 January

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The BioMed resins by FormLabs were designed for the manufacturing of biocompatible medical grade materials. The applications of the BioMed resins range from prototypes to end-use devices, such as pieces that are in contact with patients’ skin and mucous membrane. BioMed resins comply with ISO 13485 and the ISO standard for biocompatibility.

Apart from the Biomed Clear and Biomed Amber resins, the BioMed family includes the Biomed Black Resin resin. BioMed Black is a rigid matte black medical resin designed biocompatible applications and certified to be used for 3D printing pieces that require long term contact with skin or short term contact with mucus membrane. The Biomed Black resin was tested for pyrogenicity and Acute Systemic toxicity (USP 151), which makes it safe to use in the vicinity of tissue, bone and dentine (short term uses).

The BioMed Black resin by FormLabs

Image 1: The BioMed Black resin by FormLabs. Source: FormLabs.

Apart from complying with the ISO 13485 standard and ISO standards for biocompatibility, the BioMed Black resin is also USP Class VI certified, which means it is suitable for pharmaceutical and drug delivery applications.

Pieces 3D printed with the FormLabs BioMed Black resin can be safely disinfected and sterilized, as they are compatible with many common solvents and disinfectants.

Parts 3D printed with the BioMed Black resin

Image 2: Parts 3D printed with the BioMed Black resin. Source: FormLabs.

All these features make the FormLabs BioMed Black resin ideal for the 3D printing of complex geometries and precise models. The BioMed Black resin has versatile applications in the biomedical industry, such as:

Medical devices and device components.
Biocompatible molds, jigs, and fixtures.
End-use parts requiring patient contact.
Consumer goods.

Bone models and tools 3D printed with the BioMed Black resin

Image 3: Bone models and tools 3D printed with the BioMed Black resin. Source: FormLabs.

It should be kept in mind that material properties of the BioMed Black resin may differ depending on part design, print orientation, print settings, temperature and disinfection/sterilization practices. The biocompatibility and performance of 3D printed parts should be determined for each application and use. Recommended printing settings, precautions and post processing tips can be consulted in the Downloads section of the product, in the technical datasheet and the instructions documents.

General information
Manufacturer	FormLabs
Material	Photopolymer
Format	1 L / 5 L
Technology	SLA / LFS
Wavelength	405 nm
Compatible resin tanks	Form 2/LT, Form 3/3B V1/V2/V2.1, Form 3L/Bl V1/V2, Form 4
Compatible 3D printers	Form 2 / Form 3B/3B+/3BL, Form 4B

Printing properties
Layer height	100 µm
Layer exposure time	-
Layer off time	-
Bottom layer exposure	-
Bottom layer count	-

Curing and washing properties
Washing time	5 min
Curing time	60 min
Curing temperature	60 ºC

Mechanical properties (uncured / cured)
Izod impact strength	(ASTM D 256-10) 2.48 KJ/m²
Charpy impact strength	- KJ/m²
Elongation at break	(ASTM D638) 14 %
Tensile strength	(ASTM D638) 35.71 MPa
Tensile modulus	(ASTM D638) 1523.74 MPa
Flexural strength	(ASTM D790) 57.16 MPa
Flexural modulus	(ASTM D790) 1668.53 MPa
Surface hardness	(ASTM D2240) Shore 77 D

Thermal properties (uncured / cured)
Softening temperature	(ASTM D 648-18) 67.9 ºC

Other
HS Code	2916.1
Lifetime (since manufacturing)	24 M

In order to ensure a successful 3D printing process and a correct result, the following usage tips must be followed with FormLabs resins:

Cartridge change

In order to replace the resin cartridge, the top cap of the vent should be closed, and the cartridge should be removed using the handle. Then the new cartridge is inserted and the vent should be opened if a 3D printing process is planned. To avoid staining the 3D printer with resin, this process should always be carried out with the resin tank mounted.

Ventilation cap on the FormLabs cartridges

Image 1: Ventilation cap on the FormLabs cartridges. Source: FormLabs.

Once the 3D printing process is terminated, the top cap must be closed in order to preserve the properties of the resin. If the printer is not used for some time, the cartridge should be stored in its original box to keep the properties of the resin from degrading.

Resin tank and printer compatibility

The BioMed Black resin is compatible with the Form 2, Form 3B/3B+, Form 3BL and Form 4 printers.

Each resin should be used with the appropriate resin tank. Each tank should be changed after using 2L of resin.

Proper storage of resin tanks

Image 2: Proper storage of resin tanks. Source: FormLabs.

To protect and properly store the resin after each printing, a lid should be placed on the tank to ensure a perfect closure. Then, the tank should be stored in the original box to avoid exposure to UV light. The tank should not be cleaned with isopropyl alcohol, otherwise the tank will lose its qualities and cause continuous failed impressions.

Resin contamination

There may be leftovers from the previous 3D printing process left in the resin tank. This is why it is recommended to remove leftovers from the tank by using a spatula at an angle of 45 º.

Video 1: The cleaning of a resin tank. Source: FormLabs.

To further ensure that the resin has no contaminants, the resin can be sifted through a piece of paper of 190 µm and then poured back into the tank.

Isopropyl alcohol

Isopropyl alcohol (IPA), used in the washing and post-processing of 3D printed parts, should be changed regularly. In case of using the FormLabs Finish Kit, the IPA should be changed when it is so saturated with resin particles, that 3D printed pieces are still sticky after washing. When that happens, all the liquid should be removed, the container should be cleaned and new IPA should be added. New IPA should never be added to old IPA.

The Form Wash automated washing center by FormLabs indicates when it is time to replace the isopropyl alcohol.

The Form Wash automated washing center by FormLabs

Image 3: The Form Wash automated washing center by FormLabs. Source: FormLabs

We offer SLA 3D printing training courses (online or in person). Contact us through the contact form to request more information. The training is oriented at those who are interested in learning how to use the 3D SLA FormLabs printers.