Phrozen Sonic XL 4K PLUS - LCD 3D printer

Having a resin 3D printer on-site in the dental sector provides significant benefits, including enhanced customization of dental appliances tailored to individual patient needs, faster turnaround times by eliminating outsourcing delays, cost savings through reduced labor and shipping expenses, improved patient experience with shorter wait times, better quality control over the production process, and opportunities for innovation and research within the practice, ultimately leading to higher patient satisfaction and improved overall dental care.

Image 1: Dental models printed with the Sonic XL 4K PLUS printer and the Water-Washable Dental resin. Source: Phrozen.

Similarly to the Sonic XL 4K 2022 3D printer, the Sonic XL 4K PLUS 3D printer by Phrozen provides a big build volume (20 x 12.5 x 20 cm) and a 9.3" 4K Mono LCD screen. The LCD screen is powered by a 405nm ParaLED Matrix 3.0 light source, allowing for a 4K resolution (XY resolution of 52 µm). 

Image 2: Dental models printed with the Sonic XL 4K PLUS printer and the Dental Ortho Model resin. Source: Phrozen.

The Sonic XL 4K PLUS 3D printer can print at the same speed as its predecessor, up to 90 mm/hour with a layer thickness of 0.01 mm to 0.3 mm. All these parameters combined guarantee high precision and an astonishing level of detail - very important aspects in dentistry. The printer counts with a more stable metal construction to perform better and last longer in professional environments.

New features

The Phrozen Sonic XL 4K PLUS 3D printer comes equipped with cutting-edge upgrades aimed at revolutionizing the 3D printing experience. Featuring a new mainboard system and an improved heating system, this printer ensures unparalleled reliability and efficiency with no system malfunctions and better heat distribution. With the addition of a front USB port, seamless connectivity is at your fingertips, while the integrated 2.4 GHz WiFi antenna offers enhanced wireless capabilities. These numerous upgrades are aimed at ensuring even more robust operation to withstand the demands of large batch high-precision dental 3D printing.

Image 3: The front USB port and UI of the Sonic XL 4K PLUS resin 3D printer. Source: Phrozen.

In order to maintain a constant temperature within the chamber and ensure successful 3D prints, the Sonic XL 4K PLUS printer is equipped with a consistent heater to sustain the printing temperature at the ideal 30°C, guaranteeing steady model formation. An enhancement to the heating system seeks to improve heat dispersion, minimizing the risk of overheating damage and enhancing the success rate of prints. Another great addition is the air purifying system responsible for handling the resin fumes once the 3D printing process is finished.

Image 4: The heating and air filtration system of the Sonic XL 4K PLUS printer. Source: Phrozen.

The Sonic XL 4K PLUS 3D printer also comes with the Phrozen Dental Synergy Slicer software, a software developed by Phrozen to help the users obtain fast and precise 3D prints. In combination with the Sonic XL 4K PLUS printer, the laminating software automates most of the file-prepping process, making the 3D printing workflow even simpler for dental clinics. The Sonic XL 4K PLUS 3D printer has 3 connectivity options: USB, Ethernet and Wifi. The user interface is a 5" touch panel with a very simple and intuitive design. An interesting safety feature is the fact that the 3D printing process can be paused and resumed at any moment, giving the user complete freedom and control over the printing process, as well as preventing failed prints in case of a power shortage.

Image 5: The door buffer of the Sonic XL 4K PLUS printer. Source: Phrozen.

The door of the Sonic XL 4K PLUS 3D printer comes with a buffer that prevents the chamber from closing too abruptly and keeps the printer in good shape for many years. The kit includes everything needed for the set up and first use of the Sonic XL 4K PLUS 3D printer - an after sales service card, a pair of protective gloves, a power connector, a plastic funnel, 2 scrapers, an allen wrench, a USB flash drive, a WiFi antenna, a handle for the chamber door, and more. A very attractive feature of the Sonic XL 4K 2022 printer is that it is compatible with the majority of scanners, slicing software, and resins in the dentistry 3D printing market.

Image 6: Stackable implant surgical guide 3D printed with the Sonic XL 4K PLUS 3D printer and Dreve FotoDent Guide resin. Source: Phrozen.

The benefits of the Sonic XL 4K PLUS 3D printer extend far beyond its precision, build volume, and affordability. This printer represents a long-term investment that, with proper maintenance and careful use, will endure for years. The Sonic XL 4K PLUS printer prioritizes safety and user-friendliness while offering a high degree of control over materials and the printing process. From high-fidelity dentures to ortho models, crowns, bridges, splints, and surgical guides, a diverse array of detailed, high-resolution models can be produced on-site within a matter of hours, in large batches. The Sonic XL 4K PLUS offers a complete dental 3D printing solution.