Prusa i3 MK2.5-MK3 extruder upgrade
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Bondtech Extruder Kit

EXT-BT-PRUSA-MK2.5/MK3
105.00 € 105.00 €
Tax excl.
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Approximate delivery date: Wednesday 27 November - Thursday 28 November

Bondtech is an extruder that presents a high performance combined with a low weight. These characteristics are due to the double gear drive, something innovative in the world of 3D printing. This system uses gears of hardened steel of great geometric pressure machined by CNC and a ratio of 3:1 to give a compact power, ideal for all types of materials. Whether you need to make high-resolution prints with small-diameter nozzles, large-volume prints with large nozzle diameters and high-speed retractions, this dual-gear system provides the necessary thrust and precision.

Bondtech continues with the development of compact and powerful extruders, initiated by E3D-Online with the Titan Extruder and the Titan Aero. The Titan Aero revolutionized the world of 3D printing by offering a very small extruder compared to Greg Wade, with an improved gear ratio (3:1), transparent front cover and tight tolerances between the feed gear and the body of the extruder to be able to use flexible materials without problems. This extruder has almost all these advantages and the older has the Dual-Drive system to become the ultimate multi-material extruder.

Bondtech BMG Extruder

Image 1: Bondtech BMG Extruder. Source: Bondtech

Here are the most important aspects of the Bondtech extruder:

Bondtech Dual-Drive

The Dual-Drive system offers the constant thrust of the filament without the fear of biting too much or skidding, even in the most demanding conditions, such as long-lasting 3D prints with thousands of retractions, with great precision and without any degradation. in the filament or in the piece.

Gears of the Dual-Drive system

Image 2: Gears of the Dual-Drive system. Source: Bondtech

Multi-material capacity

Bondtech is capable of transferring all types of material with complete confidence, from slippery nylons and flexible filaments (TPU / TPE) to filaments of high mechanical strength that contain carbon fiber, very rigid and sometimes brittle. This extruder is designed for filaments of 1.75 mm (BMG) and 2,85 mm (QR), but Bondtech ensures that it is able to move filaments with diameters from 1.5 mm to 2 mm, which gives a high security when printing, regardless of the tolerances of the filament. Esta gran desviación del diámetro sólo ocurre en filamentos de baja calidad. The path of the filament to the HotEnd is completely guided along the extruder, since the gap between the Dual-Drive and the casing is adjusted to the maximum to mitigate the possibilities of feeding error when using flexible materials or the extrusion speed she's very tall.

Fully guided filament

Image 3: Fully guided filament. Source: Bondtech

Adjustable tension

The manual adjustment screw allows the user to set the pressure exerted between the two transmission gears of the filament. The user can choose the pressure according to their preferences and the material they want to use.

Quick changes

The Bondgech has an easily accessible lever that simply presses it to release the tension between the gears and the filament. This causes the filament change to take place in a matter of seconds.

Multi-application design

This extruder can be used for both Direct or Bowden type extruder systems, giving users the flexibility for all types of 3D printers. In addition, the extruder is designed to use the powerful HotEnds v6 from E3D-Online or other HotEnds that meet the Groove Mount standard. Mounting the E3D-Online HotEnd V6  in the Bondtech extruder is very simple and only requires removing two screws and replacing them. Many users are using Bondtech with the HotEnd Volcano of E3D-Onlilne, since this extruder achieves a constant, precise and fast power supply that allows the capacity of the HotEnd Volcano to be pushed to the limit.

Bondtech BMG Extruder and HotEnd v6 E3D-Online

Image 4: Bondtech BMG Extruder and HotEnd v6 E3D-Online. Source: Bondtech

Flexible mounting

The new Bondtec extruder offers the possibility of being installed in the vast majority of 3D printers 3D FDM / FFF on the market thanks to the fact that there is a wide range of mounting brackets depending on the model of the 3D printer of each user, for example, Bondtech Creality CR-10, Bondtech Creality CR-10S, Bondtech Wanhao D6 or Bondtech Tevo Tornado. Like the Titan Aero extruder, Bondtech presents a standard and an opposite version (Miror), which is very practical for double extruder systems. In addition, this extruder is designed to adapt perfectly to the typical Nema17 stepper motor with 5 mm shaft.

The assembly of the Bondtec extruder to a 3D printer 3D FDM / FFF ensures the elimination of the problems of the typical conventional extruders: excessive weight on the X axis, difficulties to print flexible materials, medium-low speeds of printing and retraction, discontinuous flow , process of uncomfortable and slow filament change, etc.

Bondtech QR

Image 5: Bondtech QR. Source: Bondtech

For all those users who want to get the most out of their 3D printer and make incredible pieces with any material and very quickly, the Bondtech extruder is one of your best options.

The following table shows the models of 3D printers for which Bondtech has a special kit:

Model Compatible printer Orig. pieces E-steps
Prusa i3 MK2.5-MK3 extruder upgrade Prusa i3 MK2.5-MK3 Yes 415 / 830 PDF
Prusa i3 MK2-MK2s extruder upgrade Prusa i3 MK2-MK2s Yes 415 PDF
Prusa Mini / Mini+ extrusor IFS Prusa Mini / Prusa Mini+ Yes 415 PDF
Prusa Mini / Mini+ upgrade kit Prusa Mini / Prusa Mini+ Yes 415 PDF
Creality CR-10S Kit Creality CR-10S
Tevo Tornado
Yes 415 PDF
Creality CR-10 Kit without mount Creality CR-10 / CR-10S Yes 415 PDF
Creality CR-10 Kit Creality CR-10 Yes 415 PDF
Direct Drive for CR-10S Creality CR-10S No 415 PDF
DDG Extruder para Ultimaker 2+ and 3 Ultimaker 2+ / 3 Yes 311 PDF
QR Ultimaker 2 Kit Ultimaker 2 No 492 PDF
QR Ultimaker 3 Kit Ultimaker 3 No 492 PDF
Wanhao D6 Kit Wanhao D6 Yes 415 PDF
Wanhao D9 Kit Wanhao D9 Yes 415 PDF
Wanhao i3 Kit Wanhao i3 Yes 140 PDF
Raise3D DualDirect Raise3D N1 / N2 / N2+ Yes 415 PDF
Raise3D SingleDirect Raise3D N1 / N2 / N2+ Yes 415 PDF
TEVO Tornado Kit TEVO Tornado Yes 415 PDF
Makerbot Replicator 2 Kit Makerbot Replicator 2 Yes 415 PDF
Makerbot Replicator 2X Kit Makerbot Replicator 2X Yes 415 PDF
FlashForge Creator Pro Kit FlashForge Creator Pro Yes 415 PDF
BCN3D SIGMA Kit BCN SIGMA No 511 PDF
BMG-2X E3D Chimera / Cyclops Yes 415 PDF
BMG-HT for Funmat HT Intamsys Funmat HT Yes 415 PDF

General information

Manufacturer Bondtech
Number of extruders 2
Compatibility Prusa i3, Prusa Mini, Creality CR10, Ultimaker, Wanhao, Raise3D, Makerbot, FlashForge, BCN3D, E3D-Online

Extruder properties

Filament diameter 1.75 / 2.85 mm
Extrusion system Direct

Electrical properties

Voltage 12 V / 24 V

Dimensions and weight

Weight 291 g

Other

HS Code 8477.2

Because Bondtec uses a 3:1 gear ratio, it is necessary to change the value of the extrusion steps and configure E-Step: 415 steps / mm.

The following video shows how to mount the HotEnd E3D v6 in the Bondtech BMG extruder:

Video 1: HotEnd v6 assembly at Bondtech BMG. Source: Bondtech

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