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The Virtual Foundry is an American company pioneering the development of metal and ceramic filaments for FDM 3D printing after many years of research and development. Their products are aimed at solving and simplifying problems through innovative metallic materials for FDM 3D printers of all types.
Stainless steel 17-4 filament is a filament belonging to the Filamet™ family containing about 85% metal and having a density of 3.0 g/cc.
17-4 stainless steel is characterised by a very good corrosion resistance and high wear resistance. Due to this and its good mechanical properties, this material is used in the naval sector, the chemical industry, the wood industry, the oil industry or the aerospace industry, among others.
Filamet Stainless Steel 17-4 filament, consisting of 85% stainless steel 17-4 and the rest of PLA, is an extremely easy material to print, as its printing properties are similar to those of PLA, which allows any user of an FDM 3D printer to create parts with this filament.
The special feature of Filamet Stainless Steel 17-4 filament, like the other materials in the Filamet range, is that it allows the user to manufacture completely metallic parts. Once a part has been 3D printed, it is necessary to sinter it, in an open environment or in a vacuum or inert environment, to remove the polymer (PLA). To learn more about the entire printing, sintering and post-processing process, please visit the "Tips for Use" section.
Filamet™ 17-4 achieves similar properties to those possible with DMLS technology but with certain limitations. Due to the need to sinter the parts printed with this filament, where PLA is removed, the parts show porosity, volume loss and non-isotropy. DMLS 3D printers can print completely solid parts (similar to cast iron), with great detail, layer heights of 0.02 mm and without the need for post-processing, the only disadvantage compared to Filamet™ FDM 3D printing being the cost of: material, manufacture and the printers themselves.
Due to its high metal content (85 %), it is necessary to position the filament inlet as close as possible to the extruder and to use FilaWarmer, a heater through which the filament is fed in order to eliminate its curvature so that as little friction as possible is produced in the extruder and HotEnd.
Users who do not have a furnace with the necessary properties to sinter parts printed with Filamet™ 17-4 stainless steel and achieve the final properties of this metal, can contact us and we will assess their viability through our collaborators with the capacity to carry out the post-processing necessary to obtain the desired final result.
Metallic content | Metallic content |
Hide color variations | (Hide color variations) |
The high percentage of metal charge contained in this filament makes it more fragile than conventional PLA filament. To avoid breakage during the 3D printing process, it is advisable to use Filawarmer, an accessory that heats the filament before processing to reduce its fragility and increase its malleability.
It is necessary to use a hardened steel nozzle so that the metal particles in the filament, which are abrasive, do not damage the nozzle, and with a diameter of at least 0.6 mm to avoid clogging.
As far as infill, the average recommended amount is 30-70 % but it largely depends on what kind of part the user wants to obtain and whether the part will be sintered or not. For more indepth information please watch this video:
It is recommended to print on a glass base and use an adhesive such as Magigoo. It is not recommended to print directly on PEI bases, as the piece could be welded to the base and the base would be damaged. If you have a PEI base, it is recommended to apply a layer of Blue Tape.
It is recommended to print at low speeds of up to 30 mm/s.
Materials needed:
Step 1: Placement of the part
Step 2: Thermal Debind
Step 3: Sintering
Step 4: Cooling
General information | |
---|---|
Manufacturer | The Virtual Foundry (USA) |
Material | Stainless steel 17-4 (85 %wt) + PLA |
Format | - |
Density | 3.0 g/cm3 |
Amount of metal (volume) | - |
Amount of metal (mass) | 85 % |
Diameter of filament | 1.75 or 2.85 mm |
Diameter tolerance | ± 0.05 |
Filament length | ± 69 m (1.75 mm 650 g) ± 26 m (2.85 mm 650 g) |
Color | Grey |
RAL/Pantone | - |
Print settings | |
Printing temperature | 225 ºC |
Temperatura de base/cama | 40-50 ºC (optional) |
FilaWarmer(1) | Yes |
Print bed temperature | - |
Chamber temperature | - |
Print speed | 30 mm/s |
Nozzle diameter | ≥0.6 mm stainless or hardened steel |
Recommended infill | - |
Sintering properties | |
Container | Refractory Crucible |
Refractory powder | Sapphire3D Steel Blend |
Maximum temperature | 1232 ºC |
Mechanical properties | |
Izod impact strength | - |
Charpy impact strength | - |
Elongation at break | - |
Tensile strength | - |
Tensile Modulus | - |
Flexural strength | - |
Flexural modulus | - |
Surface hardness | - |
Thermal properties | |
Softening temperature | - |
Melting temperature | - |
Specific properties | |
Transparency | - |
Radiation protection (without sintering) | - |
Additional Information | |
HS Code | 7205.21 |
Diameter coil (outer) | 300 mm |
Diameter coil (inner hole) | 65 mm |
Coil Width | 55 mm |
* The typical values detailed in this table should be considered as a reference. Actual values may vary depending on the 3D printer model used, part design and printing conditions. We recommend confirming the results and final properties with own tests. For more information you should consult the technical data sheet of the product.
(1) The use of FilaWarmer to heat the filament and eliminate its curvature is essential, so that there is less friction in the extruder and HotEnd.
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