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  • Form 2/Form 3 Engineering Resins (FormLabs)

    Formlabs

    This product could be delivered in a period exceeding the standard.

    New product

    170,00 €tax excl.
    205,70 €tax incl.

    Ask for information

    Ideal resins to solve all kinds of challenges in the field of engineering.

    FormLabs Engineering Resins are a set of resins developed to solve the most complex engineering challenges thanks to the wide variety of functional materials. In addition, these materials help reduce costs and make prototypes and quality final parts in a very fast way.

    Engineering Resins FormLabs

    Image 1: Engineering Resins FormLabs. Source: FormLabs

    The Engineering Resins offered by FormLabs for their Form 2Form 3 and Form 3L are:

    Grey Pro Resin (Versatile prototypes)

    Rigid Resin (Rigidity and precision)

    Durable Resin (Low friction and wear)

    Tough Resin (Resistant prototypes)

    Flexible Resin (Ergonomic pieces)

    Elastic Resin (Soft pieces)

    High Temp Resin (Heat resistance)

    Video 1: Engineering Resins. Source: FormLabs

    Grey Pro Resin

    Resin Gray Pro is ideal for versatile prototypes, maintaining good mechanical properties, but without compromising precision and surface finish. It should be noted the moderate elongation and low deformation it offers, being an ideal material for modeling, prototypes of injection molded products, masters of molds for plastics or silicones and templates and accessories for manufacturing.

    Resina Grey Pro data

    Image 2: Resina Grey Pro data. Source: FormLabs

    In particular, Resin Gray Pro is the most recommended resin for the manufacture of functional prototypes that will be used repetitively.

    Requires Resin Tank LT.

     FormLabs Grey Pro Resin

    Image 3:  FormLabs Grey Pro Resin. Source: FormLabs

    Resina Rígida (Rigid Resin)

    The Rigid Resin is a resin highly reinforced with glass, giving it a high rigidity and a completely smooth or polished finish. Thanks to the resistance of the glass this material is the one that has a higher impact resistance module of the range of Engineering Resins. It's also resistant to temporary deformation and allows to print thin-walled parts, but at the same time resistant.

    Rigid Resin FormLabs

    Image 4: Part of thin and resistant walls. Source: FormLabs

    The Rigid Resin is ideal for printing turbines or fan blades, templates, accessories or tools, air passage collectors and housings to house electrical elements.

    Requires Resin Tank LT.

    Fan created with Rigid Resin FormLabs

    Image 5: Fan created with Rigid Resin FormLabs. Source: FormLabs

    Durable Resin

    Durable Resin is the ideal material for applications that require minimal friction between surfaces.

    Elongation and Impact Resistance IZOD

    Image 5: Elongation and Impact Resistance IZOD. Source: FormLabs.

    Its large elongation, its high impact resistance (the largest of all engineering materials) and a really striking, smooth and shiny finish, allows parts to be made for a wide variety of applications such as consumables, bushings and bearings, parts with adjustments under pressure or flexible elements.

    Bottle made with Durable Resin

    Image 6: Bottle made with Durable Resin. Source: FormLabs

    Tough Resin

    The high-strength resin called Tough Resin is perfect for creating resistant parts. This resin offers a balance between resistance and compliance. Thanks to the high resistance to stresses and deformations during short time intervals, this material is ideal for parts that need to return to their original shape after applying a high voltage on them.

    Tough Resin Stress-Strain Curve

    Image 7: Tough Resin Stress-Strain Curve. Source: FormLabs

    With the Tough Resin you can print all kinds of prototypes, from the simplest, to those that are made up of many pieces or that need a high mechanical resistance.

    Drone made with Tough Resin

    Image 8: Drone made with Tough Resin. Source: FormLabs

    Flexible Resin

    The Flexible Resin is used to print flexible parts, with the need to be bent or compressed for the correct operation of the model. It has a Shore hardness of 80A, which gives a soft and pleasant touch to the pieces.

    Flexible Resin Elongation and Tensile Modulus

    Image 9: Flexible Resin Elongation and Tensile Modulus . Source: FormLabs

    This hardness and finish are very similar to those of the soles of shoes or tires. Thanks to its low traction module and high elongation, this material is suitable for printing shock absorbers, packaging, flexible or ergonomic parts.

    Shoe sole made with Flexible Resin

    Image 10: Shoe sole made with Flexible Resin. Source: FormLabs

    Elastic Resin

    Elastic Resin is a soft material with a Shore 50A ideal for replacing prototypes and parts that are normally produced with silicone. With the use of this resin parts are obtained that will bend, stretch and support long operating cycles without tearing.

    Elongation and maximum tensile strength Elastic Resin

    Image 11: Elongation and maximum tensile strength Elastic Resin. Source: FormLabs

    The Elastic Resin is the softest of the resins that Formlabs has available, mechanically complemented with a high percentage of elongation (160%) and a tear strength of 19.1 kN/m. These properties, together with the translucent finish, make this resin a suitable material for prototypes of fashion accessories and consumer goods, models and medical devices, compatible parts with robotic and special accessories.

    Human heart made with Elastic Resin

    Image 12: Human heart made with Elastic Resin. Source: FormLabs

    High Temp Resin

    High Temp Resin (High temperature resistance) has the highest resistance to bending under temperature (HDT) of all resins, 289ºC to 0.45MPa.

    High Temp Resin HDT and Tesnile Modulus

    Image 13: High Temp Resin HDT and Tesnile Modulus. Source: FormLabs

    With its low thermal expansion and high tensile modulus, it can be used to print models for environmental tests, molds and masters for casting and thermoforming, in a much faster, cheaper and even more accurate way than with conventional methods.

    Injection mold made with High Temp Resin

    Image 14: Injection mold made with High Temp Resin. Source: FormLabs
    Impact strength (KJ/m2)13.08
    Elongation at break (%)160
    Tensile strength (MPa)61
    Tensile modulus (MPa)2700
    Flexural strength (MPa)106
    Flexural modulus (MPa)3300
    Softening temperature (ºC)289
    ElasticityElasticity
    FlexibilityFlexibility
    MachinableMachinable
    Abrasion resistanceAbrasion resistance
    SealingSealing

    Below, a series of usage tips are cited that must be taken into account at all times with the use of FormLabs resins:

    Change cartridge

    Changing the resin cartridge of the FormLabs printers is very simple, just close the top cap of the ventilation duct (vent) and remove the cartridge by holding it by the handle it has. Then the other is inserted and the vent plug is opened in case an impression is to be started. To avoid drips through the 3D printer, this process must always be carried out with the resin tank mounted.

    Vent plug FormLabs

    Image 1: Vent plug of the FormLabs cartridges. Source: FormLabs

    After finishing each impression the vent plug must be closed so that the resin maintains its properties. In addition, if you don't use the printer for some time, you should keep the cartridge in its original box to keep the properties of the resin intact.

    Resin tank

    Each type of resin must have its resin tank, which must be changed after using 2L of resin. FormLabs has developed a more powerful tank, the Resin Tank LT, which has a life up to 20 times longer than the standard tank.

    FormLabs Resin Tank LT

    Image 2: FormLabs Resin Tank LT. Source: FormLabs

    To protect and store the excess resin in the tank after each printing, FormLabs supplies a lid that ensures a perfect closure. Once the tank is closed, it is recommended to store it (with resin and lid) in the original box so that the resin doesn't lose its properties when exposed to UV rays for a long time. Another point to keep in mind is that the tanks can't be cleaned with any cleaning product or similar (for example, isopopyl alcohol), since they lose certain qualities that can cause continuous failed impressions.

    FormLabs Resin Tank

    Image 3: FormLabs Resin Tank. Source: FormLabs

    Failed printing

    When an error occurs in printing may be because solid parts of a previous printing have fallen to the resin tank. In this case, a spatula at 45° must be passed through the printing tank, gathering all the solid parts in a corner and removing them. To ensure that the tank resin doesn't contain any solid parts, the resin should be cast with a 190 μm paper filter. Once cast, it is put back into the tank and it is ready to be used again.

    Video 1: Clean resin tank. Source: FormLabs

    Isopropyl alcohol

    Isopropyl alcohol is the key to the washing and post-processing of parts and you should know when it is time to change it. In the Finish Kit the moment to change it's when the IPA (Isopropyl Alcohol) is so saturated with resin particles, that after washing the pieces are still sticky. At that point you must remove all the liquid, clean the container well and throw new IPA, but never fill in on the previous one.

    Finish Kit FormLabs

    Image 4: Finish Kit FormLabs. Source: FormLabs

    In the Form Wash, the wash center itself indicates through its screen when it is time to change the isopropyl alcohol.

    Video 2: FormLabs Ecosystem. Source: FormLabs

    If you wish you can contract our SLA 3D printing training courses (online or in person) by contacting us through the contact form. The training is oriented to obtain a wide knowledge and know how to use the 3D SLA FormLabs printers from the beginning and t.hus avoid major errors.

    General information
    ManufacturerFormLabs (Massachusetts, USA)
    Technology SLA / LFS
    MaterialPhotopolymer
    Wavelength UV 405 nm
    Format1 liter
    Compatible 3D printers Form 2, Form 3, Form 3L
    Print settings
    Layer height 100-50-25 microns (High Temp)
    100-50 microns (Grey Pro, Rigid, Durable, Tough, Flexible, Elastic)
    Exposure Time It is not necessary to configure the printing parameters in the Formlabs printers. The chip incorporated in the resin cartridges detects the type of material by configuring the printing automatically.
    Off time
    Lifting height
    Bottom exposure
    Bottom layers
    Curing and washing properties
    Washing time (FormWash)Grey Pro: 15 min
    Rigid: 15 min
    Durable: 10 min
    Tough: 20 min
    Flexible: 10 min
    Elastic: 10+10 min
    High Temp: 6 min
    Curing time (FormCure)Grey Pro: 15 min / 80ºC
    Rigid:  15 min / 80ºC
    Durable: 60 min / 60ºC
    Tough: 120 min / 60ºC
    Flexible: 60 min / 60ºC
    Elasticc: 20 min / 80ºC
    High Temp: 60 min / 60ºC
    Mechanical properties (without curing / with curing)
    Izod impact strength (ASTM D256-10)Grey Pro: - / 18.8 J/m
    Rigid: - / 18.8 J/m
    Durable: 130.8 J/m / 109 J/m
    Tough: 32.6 J/m / 38 J/m
    Flexible: - 
    Elastic: -
    High Temp: 12.3 J/m / 14 J/m
    Charpy impact strength -
    Elongation at break (ASTM D 638-10)Grey Pro: 32.5% / 13%
    Rigid: 13.3% / 5.6%
    Durable: 67% / 49%
    Tough: 42% / 24%
    Flexible: 60% / 75- 5%
    Elastic: 100% / 160%
    High Temp: 9% / 2%
    Tensile strength (ASTM D 638-10)Grey Pro: 35 MPa / 61 MPa
    Rigid: 40 MPa / 75 MPa
    Durable: 18.6 MPa / 31.8 MPa
    Tough: 3.7 MPa / 55.7 MPa
    Flexible: 3.3 - 3.4 MPa  / 7.7 - 8.5 MPa
    Elastic: 1.61 MPa / 3.23 MPa
    High Temp: 33 MPa / 51.1 MPa
    Tensile Modulus (ASTM D638-10) Grey Pro: 1400 MPa / 2600 MPa
    Rigid: 2200 MPa / 4100 MPa
    Durable: 455 MPa / 1260 MPa
    Tough: 1700 MPa / 2700 MPa
    Flexible: -
    Elastic: - 
    High Temp: 1500 MPa / 3600 MPa
    Flexural strength (ASTM D 790-15)Grey Pro: 39 MPa / 86 MPa
    Rigid: 49 MPa / 121 MPa
    Durable: 4.06 MPa /  27.2 MPa
    Tough: 20.8 MPa / 60.6 MPa
    Flexible: - 
    EElasticástica: -
    High Temp: 41.2 MPa / 106.9 MPa
    Flexural modulus  (ASTM C790-10) Grey Pro: 940 MPa / 2200 MPa
    Rigid: 1370 MPa / 3700 MPa
    Durable: 160 MPa  / 820 MPa 
    Tough: 600 MPa / 1600 MPa 
    Flexible: - 
    Elastic: - 
    High Temp: 1100 MPa / 3300 MPa
    Surface hardness (ASTM 2240)Grey Pro: -
    Rigid: -
    Durable: - 
    Tough: - 
    Flexible: Shore 70–75 A  / 80–85 A
    Elastic: Shore 40A / 50A
    High Temp: - 
    Thermal properties (without curing / with curing)
    Softening temperature (ASTM D 648-16 / @ 0.45 MPa)Grey Pro: - / 77.5ºC 
    Rigid: - / 88°C
    Durable: <30°C / 43.3°C
    Tough: 40.4°C / 48.5°C
    Flexible: - 
    Elastic: -
    High Temp: 55.9°C / 289°C
    Additional Information
    Lifetime (since manufacturing) 24 months
    HS Code2916.1


    * The typical values detailed in this table should be considered as a reference. Actual values may vary depending on the 3D printer model used, part design and printing conditions. We recommend confirming the results and final properties with own tests. For more information you should consult the technical data sheet of the product.

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